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Automated production line representing real-time production monitoring and visibility
REAL-TIME MONITORING

Get real-time visibility across your production lines

A production monitoring system that collects data and visualises the live production situation — so teams can spot issues faster, maintain stable performance and improve throughput.
  • Production data collection and control system
  • Real-time production insights
  • OEE tracking and improvement
Talk to an expert
Trusted by:
Previously Gema by Pinja

New: Gema by Pinja is now part of Pinja Fusion as Real-time Monitoring.

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Real-time production visibility

Real-time dashboard shows machine status, stoppages, and performance metrics across your facility in seconds. 

Understand why problems occur

Stoppage causes that are reported by operators and machine data make it easier to pinpoint issues and resolve them quickly.

Data-driven decisions

OEE metrics, process data, and production reports give supervisors the facts they need for effective daily management.

Operators as knowledge enrichers

Machine data alone can’t explain why issues occur. Operators add context, making their expertise a vital part of production intelligence.

Success stories from our customers

Hiab professional operating a truck-mounted crane during material handling operations

Hiab accelerates growth by reducing downtime with instant production alerts

HIAB

Read the success story

Get a live picture of your production that enables quick interventions

See what’s happening on the shop floor — in real time

See which machines are running, stopped, or experiencing issues. Get instant visibility into production status without walking the floor or making phone calls. Real-time Monitoring collects machine signals continuously and shows a clear, up-to-date production snapshot that everyone can trust.
Pinja's Real-time Monitoring software showing live production status, machine performance and production alerts

Report stoppages and deviations the moment they occur

When a line stops, slows down, or shows abnormal process values, teams must see it instantly. The system surfaces deviations early — stops, speed drops, quality risks, process variable spikes — so supervisors and operators can react before the issue spreads.
Production operator using a tablet to report stoppages and deviations on the shop floor

Understand why problems happen — not just that they happened

Machine data alone can’t explain causes. Operators add the missing context through stoppage reasons, checks, and deviation reports. Combined with real-time data, this enables faster, clearer root-cause analysis.
Pinja's Real-time Monitoring software showing real-time production line performance and deviations on a tablet

Measure and improve OEE

Calculate overall equipment effectiveness for machines, lines, or orders automatically. Track availability, performance, and quality metrics to identify improvement opportunities and measure progress over time. Benchmark performance across equipment and shifts to spread best practices and drive continuous improvement.
Industrial professional monitoring production equipment to measure and improve OEE

Guide operators in daily work and ensure accurate reporting

Operators get a simple, mobile-friendly interface to perform quality checks, report deviations, and document observations during production. The system guides them at the right moment, ensuring richer and more reliable production data.
Production operator using Pinja's Real-time Monitoring software to monitor production and report deviations in real time

Support daily shop-floor management with data, not assumptions

Daily production meetings rely on OEE, cycle times, stoppage data, and quality information. Real-time Monitoring provides timely, accurate reports and KPIs that help teams make immediate improvements and steer production with confidence.
Automated beverage production line representing real-time production monitoring and OEE tracking
Automated warehouse representing real-time production monitoring and early detection of production anomalies

Are small production anomalies turning into major losses?

Minor stops, slowdowns, and quality deviations often go unnoticed — and by the time someone detects them, they’ve already reduced throughput, created scrap, or pushed orders off schedule. Without real-time insight, teams react late and make decisions based on incomplete information, allowing small issues to escalate into costly disruptions.

Real-time Monitoring surfaces deviations instantly and adds the operator context behind them, helping teams respond early and steer daily production with reliable, real-time data.

The impact:

  • Higher throughput through instant deviation detection
  • Reduced scrap and rework from early quality insight
  • Lower labor and overtime costs by preventing reactive firefighting
  • More accurate OEE and data-driven daily decisions

Built for manufacturers who rely on accurate, real-time production data

High-volume manufacturers with fast-moving production

Operations where small stops or speed drops quickly affect throughput and cost-per-unit. Real-time visibility helps keep production stable.

Process manufacturers with sensitive operating conditions

Facilities that depend on stable temperatures, pressures, speeds, or other process values — where deviations must be detected instantly to avoid scrap and quality issues.

Multi-stage discrete manufacturers

Environments where equipment performance, accurate OEE, and timely deviation detection are essential to meeting delivery commitments.

Trusted across key industries

Food and beverage industry, chemical industry, metal industry, machinery industry, wood industry, paper industry, energy production, material processing.

Key capabilities

Real-time machine and line monitoring

Get a live, three-second view of machine status, stops, speeds, and events across your entire facility. Teams always know what’s happening the moment it happens.

Unified production dashboard

A single interface showing machine data, process values, events, and operator inputs — giving supervisors and operators a complete, shared picture of production.

Stoppage cause reporting

Operators record stoppage reasons and deviations directly in the system, adding context that machine data alone cannot provide and improving root-cause understanding.

OEE and performance metering

Track OEE, cycle times, utilisation, speeds, and production quantities in real time. Reliable metrics support fact-based daily decisions and continuous improvement.

Process data metering

Measure temperature, pressure, energy consumption, power, and other key process values to detect drifts early and prevent quality issues or unnecessary waste.

Production assistance requests

The input and management of production assistance requests. Text message alerts, Alert-TV, email. Reporting to analyze response times and support root cause analysis.

Production reporting

Access essential production reports and KPIs — including utilisation ratio, usability, quantities, product information, and speed trends — for daily management and shift handovers.

Management tool for configuration

A dedicated tool to define stoppage causes, quality checks, and other interface elements so the system reflects your operational practices and terminology.

Quality checks and self-inspection

Operators carry out order-based, runtime-based, or time-based quality checks directly in the system, strengthening quality assurance throughout production.

Operator maintenance and observations

Operators log checks, observations, and deviations in real time, providing the human insight needed to enrich machine data and support accurate daily decisions.

Product monitoring

Track product completions and related deviations to maintain an accurate view of throughput and product-level performance.

Order monitoring

Follow order progress and monitor manufacturing phases and related deviations to improve planning accuracy and operational control.

Event logging and historical data

Automatically records production events, deviations, and operator inputs, creating a reliable historical dataset that supports reporting, analysis, and long-term improvement.

Integrations

Pinja Manufacturing Cloud

Interconnectivity with other Pinja Manufacturing Cloud solutions including Production Operations, Maintenance Operations, and additional manufacturing solutions for improved data quality and end-to-end operational efficiency.

ERP and MES systems

Connect real-time production data with planning and execution workflows so order status, machine events, and performance data stay aligned.

BI, reporting, and data warehouses

Feed accurate, time-stamped production data into BI tools and data platforms for deeper analytics, dashboards, and long-term performance tracking.

Machines and equipment

Direct connection to machinery and automation systems via OPC UA protocol, enabling real-time machine data collection and monitoring of equipment status and failures.

SCADA and control systems

Receive machine events, alarms, and control-layer data directly from automation systems to create a complete, real-time view of production.
Authentication systems Support for Active Directory (AD) and Single Sign-On (SSO) to streamline user access management and maintain security across enterprise systems.

Explore related capabilities by industry

Pinja Manufacturing Cloud

Optimise production planning, capacity, and delivery reliability across complex multi-stage manufacturing.

Explore Pinja Manufacturing Cloud →

Manufacturing professional using a tablet to monitor automated production equipment in Pinja Manufacturing Cloud

 

Pinja Wood & Forestry Cloud

From sawmills to wood processors, maximise profit and economic strength across your entire wood value chain.

Explore Pinja Wood & Forest Cloud →

Spruce branches representing Pinja Wood & Forestry Cloud and the wood and forestry industry

 

Pinja Food & Beverage Cloud

Achieve high delivery reliability in fast-moving food and beverage operations.

Explore Pinja Food & Beverage Cloud →

Fresh ingredients and beverages representing production operations in the food and beverage industry

 

Pinja Bioenergy & Recycling Cloud

Maximise profit and operational capacity across your entire material and fuel supply chain.

Explore Pinja Bioenergy & Recycling Cloud →

Close-up of a green leaf representing bioenergy and recycling

 

Digital particles visualising Pinja Fusion’s unified data flow and AI

POWERED BY

PinjaFusion

One platform.

One partner.

Unified data. 

Explore Pinja Fusion

All solutions run on the Pinja Fusion platform.

Your data flows seamlessly, your AI agents work across operations, and you have one partner accountable for everything.

  • Unified operational data

  • Modular solutions with shared components

  • Embedded AI for planning, forecasting, and diagnostics

  • Secure, scalable cloud foundation 

Speak directly with an industry specialist

Book time with Henna Landén for a brief, high-impact discussion on improving your delivery reliability.

Whether you’re struggling with shifting schedules or unexpected production disruptions, we can show you how modern production planning creates a more predictable operation.

 

henna-landen

Henna Landén
henna.landen@pinja.com

Schedule a chat with Henna