Reduce downtime with proactive maintenance
A CMMS with built-in operational control — reduce unproductive time, protect throughput, and keep operating costs under control.
- Modern CMMS built for manufacturers
- Detect issues early and react fast
- Preventive and condition-based maintenance
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New: Novi by Pinja is now part of Pinja Fusion as Maintenance Operations.
Real-time snapshots show open tasks, progress, and resource loads so teams always know what's happening.
Built for preventive maintenance plus automatic condition monitoring to catch issues before they stop production.
Machine register, spare parts, work history, and documents centralised for the entire equipment lifecycle.
Shared schedules, mobile work cards, and instant fault reporting keep maintenance and production teams aligned.
Success stories from our customers

Plan, execute, and optimise maintenance to boost gross margin across your operation
Detect issues early and react fast
Operators report faults instantly via QR or NFC tags on the machine, or directly through the mobile interface. Maintenance sees the fault notice, attachments, urgency level, and location immediately. With real-time work status, alerts, and automatic updates, technicians can respond before the issue affects production.
Plan and schedule maintenance work predictably
Supervisors build daily and weekly plans using Gantt views, resource load views, and machine-oriented calendars. Work can be reassigned or re-prioritised with drag-and-drop as production changes. Technicians receive updated work cards right away, so plans stay stable even when the day doesn’t.
Keep machines running through preventive and condition-based workflows
Preventive maintenance is executed through route rounds, calendar-based plans, usage counters (RTM), and ACM-triggered tasks. Condition changes — vibration, pressure, temperature, run hours — automatically generate work cards when thresholds are exceeded. Maintenance becomes continuous rather than reactive.
Access the right information at the machine — every time
Technicians open the machine card to see history, spare parts, technical data, documents, measurements, and past work — all on desktop or mobile. Instructions and photos are attached directly to the task, so the person doing the work has every detail needed without searching or going back to the office.
Manage spare parts and materials without spreadsheets
Material movements — picking, returns, warehouse transfers — are logged directly on the work card. Inventory limits trigger alerts, and purchase proposals flow smoothly into Purchase Orders. Multiple warehouses, FIFO pricing, and real-time balances mean maintenance won’t slow down because a part is missing.
Align production, maintenance, and partners around one shared view
Production sees upcoming work through machine- and process-oriented views, maintenance sees resource loads, and subcontractors report completed work through the Partner Interface. Everyone works from the same schedule, with no double-reporting and no surprises.
SAFETY & COMPLIANCE
Safety compliance and documentation
Store work permits, log safety events, and guide technicians through LOTO steps as part of the normal workflow. With audit trails and version-controlled documents, maintenance teams always work with accurate, compliant information.
Is unplanned downtime draining your profits?
Unplanned downtime is costly because it decreases throughput, delays orders, and can cause missed delivery dates and contractual penalties.
Maintenance Operations helps catch problems early, ensuring continuous production and higher output. Maintenance can be planned around production schedules, minimising disruptions and helping maintain product quality. Preventive maintenance extends equipment lifespan, lowers repair costs, and improves safety by preventing hazardous failures.
The impact:
- Reduced unplanned downtime and production interruptions
- Lower maintenance costs through planned vs. emergency work
- Extended equipment lifespan through systematic care
- Improved OEE via better gross margin and lower COGS (Cost of Goods Sold)
Built for manufacturers where equipment reliability is critical
Operate large fleets of machines, lines, or processing equipment where any unexpected stoppage disrupts throughput and delivery commitments.
Run production where unplanned downtime causes material waste, bottlenecks, or quality issues. Require preventive, route-based, and condition-based maintenance to stabilise output and reduce disruptions.
Maintain hundreds of machines, tools, and workstations with different maintenance needs. Get a unified system for work orders, machine history, spare parts, and documentation.
Coordinate maintenance activities across multiple factories, contractors, or production lines. Get shared visibility, standardised processes, and reliable reporting across all sites.
Key capabilities
Desktop and Mobile Interface
Responsive interface designed for both office and field work. Desktop provides comprehensive planning and analysis tools, while mobile brings essential information to technicians on the shop floor. Work cards, machine data, and maintenance history are accessible anywhere.
Pinja AI Assistant
Intelligent assistant for providing clear instructions and answering questions based on the maintenance and technical documentation for increased productivity and ease-of-use.
Machine Register
Centralised database for all equipment information. Each machine card contains complete work history, linked spare parts, technical specifications, maintenance schedules, and documents. Enables full asset lifecycle management from acquisition to retirement.Production Work
Requests Quick fault reporting via QR code scanning, mobile device, machine card, or work schedule. Attach photos, videos, and documents directly to work requests. Captures critical information at the point of failure to accelerate response and root cause analysis.Spare Parts Register
Technical specifications, supplier information, warehouse locations, and machine linkages for every spare part. Versatile search functions help technicians locate parts quickly. Reserve spare parts for planned work and link them to specific machines and maintenance procedures to ensure correct components are always available.Purchases
Get quotations, purchase spare parts to warehouse or directly into work orders, itemless materials or services directly into work orders. Add approval protocols if needed. Annual purchases available as well and different currencies with updatable rates.Purchase Orders
Create and track purchase orders for spare parts, materials, and contractor services directly from work orders. Link POs to specific machines and manage costs within the system.Work Planning
Create and manage maintenance work across calendar-based, route-based, and usage-based schedules. Allocate resources, plan materials, attach maintenance instructions, and coordinate across multiple machines and work types from a single planning interface.Preventive Maintenance
Systematic planning and execution of scheduled maintenance activities. Supports calendar-based intervals, route inspections, usage-triggered tasks, and detailed measurements captured during maintenance work. Resource allocation, material planning, and change management ensure maintenance work is coordinated and documented.Contact Register
Supplier and contractor information management. Store contact details, product lists, service agreements, and supplier-specific documents. Link suppliers to machines and spare parts for faster procurement and vendor coordination.Document Management
Centralised repository for maintenance manuals, procedures, safety documents, and technical drawings. Version control, and document linking to machines, spare parts, and work tasks. Ensures teams always work from current documentation.Work Permits
Manage work permit workflows for high-risk activities. Define permit requirements, approval chains, and safety prerequisites with full documentation for regulatory compliance.Safety Isolations
Plan and execute LOTO and safety isolation procedures before maintenance work. Guide technicians through isolation sequences step-by-step as part of the work order workflow.Safety Notices
Register safety observations and convert them into improvement work orders. Complete audit trail ensures follow-through on safety concerns.Reporting
Pre-configured report templates for maintenance KPIs, costs, work completion, and equipment history. Open database architecture enables custom reporting and BI tool integration. Role-based access controls for sensitive operational data.PTS / Project Management
Manage complex maintenance projects with multiple tasks, resources, and timelines. Coordinate shutdowns, overhauls, or installations with project planning and milestone tracking.QR Code
Machine and spare part identification via QR codes. Scan to instantly access machine cards, create work requests, or retrieve spare part information. Eliminates manual data entry and ensures technicians work on the correct equipment.Integrations
ERP systems
Exchange work orders, materials, costs, hours, and purchase information with your ERP.
MES & production systems
Integrate production events, machine states, counters, and schedules for real-time maintenance planning.
Pinja Production Operations
Coordinate maintenance schedules with production planning to minimise disruption and integrate maintenance work seamlessly with shop floor execution.Pinja Real-time Monitoring
Report maintenance requests from Pinja’s Real-Time Monitoring to the Maintenance Operations module.HR & workforce systems
Synchronise users, roles, skills, and shifts for accurate resource and workload planning.Reporting, BI & data warehouses
Feed maintenance data into BI tools, dashboards, and centralised data warehouses.Project & document management systems
Connect documents, drawings, and project data directly to machines, work orders, or permits.SCADA, PLC & control systems
Pull live machine data — signals, alerts, runtime, vibration, pressure, temperature — into ACM-based maintenance workflows.LIMS, PIMS & process data systems
Use laboratory and process data to support condition-based or compliance-driven maintenance.CAD, PDM & engineering systems
Link machine models, drawings, and parts information directly into maintenance tasks and the machine register.Explore related capabilities by industry
- Manufacturing
- Wood & Forestry
- Food & Beverage
- Bioenergy & Recycling
Pinja Manufacturing Cloud
Optimise production planning, capacity, and delivery reliability across complex multi-stage manufacturing.
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Pinja Wood & Forestry Cloud
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Pinja Food & Beverage Cloud
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Pinja Bioenergy & Recycling Cloud
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All solutions run on the Pinja Fusion platform.
Your data flows seamlessly, your AI agents work across operations, and you have one partner accountable for everything.
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Unified operational data
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Modular solutions with shared components
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Embedded AI for planning, forecasting, and diagnostics
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Secure, scalable cloud foundation
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Book time with Henna for a brief, high-impact discussion on preventing equipment failures before they disrupt production.
Whether you're dealing with unexpected breakdowns, reactive repair cycles, or keeping critical equipment running reliably, we can show you how preventive and condition-based maintenance reduces downtime and extends asset life.

Henna Landén
henna.landen@pinja.com
Schedule a chat with Henna
