Gema by Pinja
Machine monitoring and MES-system. Manage factory jobs and development with a single system – experience the easiest-to-use MES on the market
Improving productivity begins with collecting data from machines and people
When starting with production development, it is important to determine the current state and make it transparent. Industrial IoT introduces a wealth of opportunities for automatic data collection on the production process to map out its current state. Data collected from machines alone is however not enough, but you need people, most often the operator working in production, to enrich the data.
3 reasons to collect data from production machines automatically:
You’ll know the real-time status of production
You’ll recognize bottleneck machines
You can determine the root causes for stoppages
Digitized production data in support of shop floor management
The key factors for excellent production daily management are reliable and real-time data collection from production, modern management of maintenance and production planning, and data visualization that improves understanding. High-quality and real-time data forms the basis for daily decision-making. Fact-based predictions can improve production efficiency by as much as dozens of percent.
Production shop floor management is done on the factory floor. Production supervision will get together with operative employees at a common meeting, where the visualization of production key figures and deviations, participation, and data sharing play the key roles.
160+ Customers
340+ Applications
18+ Different countries
10+ Different languages
20 000+ Machine connections
100 000+ Deleted waste hours
The production data collection and control system is already e.g. in the following areas
Food industry
Metal industry
Medicine and packaging industry
Forest industry
Graphic industry
Plastic industry
Our solution: Gema by Pinja – production data collection and control system
The foundation of the Gema by Pinja system is the most modern machine monitoring on the market, which will grow into a complete MES system when completed with the desired features. For the production manager, Gema will provide the opportunity for visual and open production management.
Gema is an easy and cost-efficient way to start developing production according to Lean principles. With Gema, you can include and motivate your production operators in development and continuous improvement.
Gema is available as an SaaS solution or as an on-premise installation. The system is optimized for mobile and easy to use on any terminal device.
Gema features
Gema Dashboard
A single user interface including all the data required for the execution of manufacturing
Machine monitoring
A real-time view of the situation picture for the entire production facility in three seconds
Stoppage cause reporting
Monitoring of the status of a machine or line and the reporting of deviations relating thereto
OEE key figure metering
Determine the overall effectiveness of a machine, line, or order
Process data metering
Measure various process variables such as energy, temperature, pressure, power, surface level
Reporting
Production reports and key figures, including utilisation ratio, usability, production quantities, speeds, product information
Management tool
Control the user interface elements with a dedicated management tool, including stoppage causes and quality checks
Gema Machine Performance features
+ additionally
Quality assurance
Production quality checks and measurements carried out by the operator and self-inspection according to order completion time, machine runtime, or calendar time.
Operator maintenance
Recording of checks and observations by production operators.
Optimising product exchange times, SMED
Instructing and measuring product exchanges, reporting deviations.
Product monitoring
Monitoring of product completions and related deviations.
Order monitoring
Monitoring of order manufacturing phases and related deviations.
Our customers’ experiences:
Peikko
Pinja’s production data collection and control system supports decision-making and investments in Peikko Group’s international factory environment.
Vahterus
The Finnish company Vahterus is a developer and global market leader in welded plate heat exchanger technology. The complex production…
Olvi
The switch into Machine Track system was carried out step by step. First, 38 machines and 3 production lines were…
Fazer Makeiset
Lappeenranta’s Fazer confectionery factory updated its maintenance system by deploying Novi by Pinja – now installers can perform their job…
Panda
Cooperation with Pinja has enabled Panda to manage the maintenance of their plant without outsourcing.
Okmetic
Analytical monitoring of production began at the end of 2007 by introducing the Machine Track by Pinja system.
Meyer Turku
At the moment, Machine Track is used to monitor the operations of 17 numerically controlled automated machines.
Teknikum
Thanks to Pinja's systems, the maintenance work done to Teknikum's machines has become more efficient and the number of interruptions…
Altia
Altia’s production management was boosted by the Machine Track by Pinja system deployed in the Altia Renewal project
Tibnor
Tibnor introduced Machine Track by Pinjan to further develop the operations of their entire plant.
Book a consultation with our specialist
With Gema and an expert partner, you can develop your daily operative production activities towards a culture of top performance. We offer our clients a ready-made concept and support on the path of development.