Gema by Pinja
Machine monitoring and MES-system. Manage factory jobs and development with a single system – experience the easiest-to-use MES on the market
Machine monitoring and MES-system. Manage factory jobs and development with a single system – experience the easiest-to-use MES on the market
When starting with production development, it is important to determine the current state and make it transparent. Industrial IoT introduces a wealth of opportunities for automatic data collection on the production process to map out its current state. Data collected from machines alone is however not enough, but you need people, most often the operator working in production, to enrich the data.
You’ll know the real-time status of production
You’ll recognize bottleneck machines
You can determine the root causes for stoppages
The key factors for excellent production daily management are reliable and real-time data collection from production, modern management of maintenance and production planning, and data visualization that improves understanding. High-quality and real-time data forms the basis for daily decision-making. Fact-based predictions can improve production efficiency by as much as dozens of percent.
Production shop floor management is done on the factory floor. Production supervision will get together with operative employees at a common meeting, where the visualization of production key figures and deviations, participation, and data sharing play the key roles.
160+ Customers
340+ Applications
18+ Different countries
10+ Different languages
20 000+ Machine connections
100 000+ Deleted waste hours
Food industry
Metal industry
Medicine and packaging industry
Forest industry
Graphic industry
Plastic industry
The foundation of the Gema by Pinja system is the most modern machine monitoring on the market, which will grow into a complete MES system when completed with the desired features. For the production manager, Gema will provide the opportunity for visual and open production management.
Gema is an easy and cost-efficient way to start developing production according to Lean principles. With Gema, you can include and motivate your production operators in development and continuous improvement.
Gema is available as an SaaS solution or as an on-premise installation. The system is optimized for mobile and easy to use on any terminal device.
A single user interface including all the data required for the execution of manufacturing
A real-time view of the situation picture for the entire production facility in three seconds
Monitoring of the status of a machine or line and the reporting of deviations relating thereto
Determine the overall effectiveness of a machine, line, or order
Measure various process variables such as energy, temperature, pressure, power, surface level
Production reports and key figures, including utilisation ratio, usability, production quantities, speeds, product information
Control the user interface elements with a dedicated management tool, including stoppage causes and quality checks
+ additionally
Production quality checks and measurements carried out by the operator and self-inspection according to order completion time, machine runtime, or calendar time.
Recording of checks and observations by production operators.
Instructing and measuring product exchanges, reporting deviations.
Monitoring of product completions and related deviations.
Monitoring of order manufacturing phases and related deviations.
With Gema and an expert partner, you can develop your daily operative production activities towards a culture of top performance. We offer our clients a ready-made concept and support on the path of development.